Wiring Diagram

Wireless Receiver Kits
#1

03-24-2017

I have a Solidremote Model: 202U v2

I would like a wiring diagram to connect 24 volt Ac.

I’m connecting to a Harbor Freight 110volt ac, 1500 Lb. Winch. Item # 96127
I will be using with two limit switches

Could you please help me ? Do I need any other parts?

#2

Sure, do you have the manual of your winch? so I can check if our relay onboard can handle it.

#3

Manual for Harbor Freight winch, Item 96127

http://manuals.harborfreight.com/manuals/96000-96999/96127.pdf

Thanks Mr. Gates

#4

Yes, I just checked the manual, it seems the amp draw is 10.6A for the motor, but the motor itself seems to be AC motor, so our receiver can’t control it directly.

I see there are 2 buttons on the wired remote, the ‘Retract Hook’ and ‘Extend Hook’, and our receiver may be able to control your winch via the wired remote buttons.

But it may need you to open the remote, and connect (solder) some wires, do you have the skills to do this? also it might void your winch’s warranty I’m afraid.

Another way is to open the black box on winch (with reset buttons on it), and attach receiver there.

Please let me know.

#5

Also you will need a 12V DC power adapter to power up our receiver, let me know if you have other questions, thanks.

#6

Mr. Gates,
Going out of the black sounds like a better way, and best for me if possible.
I have a limit switch set up for forward and reverse, when it reaches it limit on the forward it will cut off, but it also cuts off the power for reverse.
So can I use the limit switches in the receiver of the Solidremote and still use my limit switch? Are do you have a better solution?
I’m attaching a photo of the black box wiring.
Please give me the best way to go.
Thanks, Don Adams

#7

I can’t see your photo, would you please use image upload website, such as http://imgur.com/ or https://postimage.org/ and then post the image link here?

I think if you’re using our receiver to control the manual button, then limit switches to our receiver will ‘release’ the button press, I think it is possible.

Please post the box photos first, I will have engineer check it to see if it is possible, thanks.

#8

I never used this upload site before, i hope it works.

Thanks
Don Adams

#9

I’ve just tried this link and it opened for me.

https://s17.postimg.org/ko0sz5n4v/20170325_121550.jpg

#10

Just double click it, if it does not work I’ll resend.
Thanks

#11

Yes I saw the photo, would you please take a larger photo showing the wires connection of inside the black box?

Because our engineer try to find out the wires connection inside it, the power wires, manual button wires etc.

Thanks!

#12

Basically our engineer needs to know which color wire connected to which part, and the model of the component with two silver pins.

If you have a schematic of the circuit, then it will be great.

#13

Schematic of winch 96127

https://s17.postimg.org/evm17nnsv/Wiring-_Winch-_Bad_Land-96127.jpg

#14

Hope this helps. you should be able to zoom in on the photos to see what I’m doing. You mention or ask the question of what was the item with two silver pins, not sure what you’re looking at.

#15

Yes, the schematic helps, but one thing I don’t understand is, the color changes of single wire, see the link

https://s30.postimg.org/cvlob2dht/Wiring-_Winch-_Bad_Land-96127-mod.jpg

#16

I’m sending new pictures. I don’t understand the wire color change either,
it is wired the way it came to me from the factor, you’ll notice the extra wires (black & Red) at the yellow hand remote, those four wires go to the two limit switches you see top right on backboard. they are disconnected now. But they are the ones I’d like to control.

I have not changed any wire colors. The three coming out of the black box on the motor are, (Black(blk), Red, White (W) & Brown (BRN).

You can zoom in on the group to get a better view. Hope this helps.

https://s18.postimg.org/6hr1453q1/Winch_Collage-20170328_143329.jpg

Thanks for all the help,
da

#17

Our engineer checked the schematic, and has the following guess.

The motor itself should be a DC 110V motor, and the wired remote changes the motor direction by change the power polarity supplied to DC motor.

See the schematic here and following explanation

https://s18.postimg.org/5tjsn4me1/Wiring-_Winch-_Bad_Land-96127-working.jpg

The wired remote is just a 3-state switch, first state is contact 1 closed, motor forward (or reverse), second state is contact 2 closed, motor reverse (or forward), third state is both contact released, motor stop.

To use our relay to control, it is a typical motor forward and reverse application, you can refer to upper right relay connection diagram to connect the wires.

Set our receiver to latch mode, program remote button A to channel 1, B to channel 2, and C to release (by press both learn buttons, and learn button C).

In theory, when you press A-> motor forwards, B-> motor backwards, C-> motor releases.

** Your motor claims to be max 10.6A current, it is exceeding our receiver’s max current capability, I’m a bit worried, so if connect directly, receiver back track may generate more heat, so please remove all load to motor first, so it won’t exceed current during testing.

** The wires are carrying high voltage, please take care and proceed with caution when connect the wires.

** Please check the connection first, before applying power.

#18

I assume when you say remove all load to motor first, so it won’t exceed current during testing, you mean remove what ever the motor is driving.
If this is correct please verify.
Also I see in the specs., the receiver is rated @ 5A both ac & dc. So, if motor is drawing 10.6, isn’t there a chance to burn up the receiver?

Also I need to control the cutoff with limit switches for both forward & reverse. I note you don’t have the limit switches in the new drawing schematic. could you please add the two limit switches to the schematic?
In the mean time, I won’t connect any thing until I hear back from you.

Thanks,
da

#19

I assume when you say remove all load to motor first, so it won’t exceed current during testing, you mean remove what ever the motor is driving.

Yes, I mean remove all things the motor is driving

Also I see in the specs., the receiver is rated @ 5A both ac & dc. So, if motor is drawing 10.6, isn’t there a chance to burn up the receiver?

Our receiver has changed to 10A rating several months ago, please check your paper manual along with receiver, if the version is 10A, the rating depends on the track at back, if you add more solder to the track (to make it thicker), then it will carry more current.

Also I need to control the cutoff with limit switches for both forward & reverse. I note you don’t have the limit switches in the new drawing schematic. could you please add the two limit switches to the schematic?

I see, our engineer just want to confirm the driver part is working, then we can continue to connect the limit switches wires, just solve one problem at a time.

Thanks, and let me know if you have other questions.

#20

The Two receivers I just bought and received on 03-15-2017 are “Solidremote Model: 202U v2 5A”